DUNE CEMENT


CONCRETE  NANOTECHNOLOGY

BY VIRTUE OF NECESSITY

There is a global shortage of riverbed and beach sand, to meet the global demand for the construction industry. Riverbeds and beaches are being stripped bare, with farmlands & forests torn up to get the raw material. 

Ecosystems are being destroyed out of lack of ingenuity, in a world with no shortage of desert sand, currently perceived as “useless”.

INSPIRED BY NATURE


Sustainability is about responsible resource management.


Living in or near a desert and buying sand to build, is like a fish in the ocean buying water to live. We indicate herewith, that desert dune sand is viable for construction, when paired with the right material(s).


Sand is the key ingredient in cement and asphalt, roads, buildings, bridges and foundations. The currently perceived viable form of sand for construction however, is in short supply.



The best solutions, are inspired by nature.


An ant can climb a smooth wall because it is small enough to interface with the micro-roughness on the surface. Dune sand, has nano-roughness, which requires a different class of material, to bind with it.


OUR SOLUTION


With NANOARC's proprietary QUANTCEM nanocement, we present a next generation nanotechnological solution to make dune sand viable for construction and simultaneously, address the global shortage in sand supply. 


THE CHALLENGE


Dune sand, is too slippery for macro-materials like Portland cement, due to its low surface area.  The bond between materials, happens at atomic scale. To enhance bonding strength, the surface area of a material needs to be significantly increased, to expose more atoms for binding. 


The specific surface area (blaine) of a material hence determines both its reactivity and binding capability, to other materials. If the blaine of a (nano)material is not high enough, the bonding with dune sand will not be effective. 

COMPARE TRADITIONAL CEMENTS WITH QUANTCEM


                           MATERIAL                           BLAINE (cm²/g)             

____________________________________________________

PORTLAND CEMENT              3,700 

SLAG CEMENT (GGBS)                             4,000

ULTRAFINE CEMENT     8,320

NANOARC QUANTCEM                   359,300  - 635,200

HOW QUANTCEM WORKS


The term "cement", simply means "binder". This implies, that the solution to make dune sand viable in concrete, requires an effective binder, beyond traditional cements.

QUANTCEM nanocement blaine is approx. 100 - 172 x higher than Portland Cement. This is why it is able to create stronger bonds with the nano-roughness on smooth dune sand.


This ultrahigh blaine of QUANTCEM is also the reason it is effective at unconventionally minute doses in cement and concrete. The reason being, that coehesive forces between materials, occur predominantly at atomic scale. The close a material is to that scale, the more effective it becomes.


The average dose of QUANTCEM in a cubic metre (m3) of concrete, is about 2.4g, conferring approx 16 - 22% compressive strength gain.




SIMPLIFIED LOGISTICS

The ultra-high blaine of QUANTCEM enables their usage at unconventionally low doses, which lowers logistics costs e.g. 1kg (2.2 lb) of QUANTCEM CURE is viable for 370 m3 (440 Yd3) of concrete, shipped from our facility to any worldwide location, at a fixed cost of $105 or 45€ across all of Europe. This compensates for the hefty costs incurred with the shipment of tonnes of conventional cement. 

Consultancy services are available, to help with the re-design of concrete formulations that adopt dune sand.

PRODUCTS

Click on "BUY" next to the product(s) of interest to pay with a credit card or contact trade@nanoarc.org to request an invoice for payment via bank transfer. Our products are sold exclusively on our website. 


USAGE : Simply add the QUANTCEM nanopowder to your microcement or concrete mix in the dry phase, mix thoroughly prior to hydration, then proceed as usual. 


SUBSCRIPTION MODEL : GET DISCOUNTS & FREE SHIPPING OFF ADVANCE PURCHASES below bulk order volumes

 QUARTERLY ( 5 % )  | BI-ANNUALLY ( 10 % )   | ANNUALLY ( 15 % )


WE  SHIP  WORLDWIDE

QUANTCEMT​M CURE (NANO-CEMENT)


APPLICATIONS : Nano-cementitious system to accelerate the cure rate of concrete and offset the negative impact of fly ash and GGBS on the early-age properties of concrete. Improved workability, Nano-Filler, Compressive Strength reinforcement of concrete mortar and cement paste, Whitener/colour additive, Halogen-Free Flame Retardant.

Helps in the consolidation of unsound formations, repairing casing leaks in squeeze operations, particularly “tight” leaks that are inaccessible to microfine and conventional cement slurries due to their larger particle size and limited penetrability.

TECHNICAL DATA & DOSAGE

NANOARCHITECTURE :  <25 nm (0.025 μm) hollow semi-spherical nanoparticles 

BLAINE :  388000 cm²/g

COLOUR : White Nanopowder


AVERAGE DOSAGE IN CONCRETE AT 50 % PORTLAND CEMENT USAGE : 0.0003 -0.0005 wt %

AVERAGE DOSAGE IN CONCRETE AT 0 % PORTLAND CEMENT USAGE : 0.0008 wt %


AVERAGE DOSE IN GROUT : 0.0011 - 0.0021 wt %

AVERAGE DOSE PER m3 OF CONCRETE* :   2.7g ( 0.08 oz. per cubic yard) 

WT % (per m3 of CONCRETE) :  0.00011 %

AVERAGE COMPRESSIVE STRENGTH GAIN**:  approx. 16 - 20 %


*MINIMUM CEMENT REDUCTION (per m3 of CONCRETE) :  approx. 10 %

*CO2 DEDUCTION (per m3 of CONCRETE) :  approx. 216 kg (equivalent of ~ 0.22 carbon offset credits)

1 carbon credit = 1 tonne of CO2

VIEW PRICING

QUANTITY                    |     PRICE


5 grams (0.17 oz.)          |  £           405  VIABLE FOR  APPROX.   2 m3 OF CONCRETE

25 grams (0.88 oz.)      |  £       2,000  VIABLE FOR  APPROX.  10 m3 OF CONCRETE

250 grams (8.81 oz.)     |  £     19,000 VIABLE FOR  APPROX.  100 m3 OF CONCRETE

1 kg (2.2 lb)     |  £    75,000 VIABLE FOR  APPROX.  400 m3 OF CONCRETE


BULK ORDER RATES : From 1 Tonne  |   CONTACT  trade@nanoarc.org 

QUANTCEMT​M X-PRESS (NANO-CEMENT)


APPLICATIONS : Helps reduce concrete cure/setting time by working as an accelerator or early stage activator of ground-granulated blast-furnace slag (GGBS or GGBFS) and enhance concrete strength gain. Expansive agent to reduce autogenous-shrinkage, Increase Compressive & Tensile Strength, Corrosion Inhibitor (Mitigate sulphate attack) & pH Elevator,  Mold and Mildew Resistance, Low Air Permeability, Abrasion Resistance, Antistatic Agent, Halogen-Free Flame Retardant. 

TECHNICAL DATA & DOSAGE

COLOUR : White Nanopowder

BLAINE :  359300 cm²/g


AVERAGE DOSAGE IN CONCRETE AT 50 % PORTLAND CEMENT USAGE : 0.0004 -0.0005 wt %

AVERAGE DOSAGE IN CONCRETE AT 0 % PORTLAND CEMENT USAGE : 0.0009 wt %


AVERAGE DOSE IN (NON-SHRINKING) GROUT : 0.002  - 0.003 wt %

AVERAGE DOSE PER m3 OF CONCRETE :  3.8g ( 0.11 oz. per cubic yard) 

WT % (per m3 of CONCRETE) : 0.00016 %

AVERAGE COMPRESSIVE STRENGTH GAIN**:  approx. 12 - 17 %  in 24 to 72 hours

VIEW PRICING

QUANTITY                   |   PRICE


5 grams (0.17 oz.)          |  £           455          VIABLE FOR  APPROX.   1.4 m3 OF CONCRETE

25 grams  (0.88 oz.)   |  £          2,250 VIABLE FOR  APPROX.  7 m3 OF CONCRETE

250 grams (8.81. oz)    |  £         21,000 VIABLE FOR  APPROX.  70 m3 OF CONCRETE

1 kg (2.2 lb)   |  £        83,000 VIABLE FOR  APPROX.  280 m3 OF CONCRETE


BULK ORDER RATES : From 1 Tonne  |  CONTACT  trade@nanoarc.org 

QUANTCRETET​M  NANOFILLER (NANOCEMENT ENHANCER)


APPLICATIONS : Compressive Strength reinforcement, improve workability, UV filtering, Antibacterial, Antifouling, Anticorrosion (resistance to chloride attack), Reduced Alkali Reactivity, Water Repellant, Lower Air permeability, Whitener/colour additive, Halogen-Free Flame Retardant. 

Helps in the consolidation of unsound formations, repairing casing leaks in squeeze operations, particularly “tight” leaks that are inaccessible to microfine and conventional cement slurries due to their larger particle size and limited penetrability.

TECHNICAL DATA & DOSAGE

NANOARCHITECTURE : ~ 5 nm (0.005 μm) spherical particles 

BLAINE/ SPECIFIC SURFACE AREA :  415300 cm²/g

COLOUR : White Nanopowder


AVERAGE DOSAGE IN CONCRETE AT 50 % LESS PORTLAND CEMENT USAGE : 0.0003 - 0.0004 wt %

AVERAGE DOSAGE IN CONCRETE AT 0 % PORTLAND CEMENT USAGE : 0.0008 wt %


AVERAGE DOSE PER m3 OF CONCRETE :  2.9g (~ 0.08 oz. per cubic yard)

WT % (per m3 of CONCRETE) :  0.00012 %

AVERAGE COMPRESSIVE STRENGTH GAIN**:  approx. 18 - 22 %


**Strength increases with dose augmentation

**Early strength gain is retarded slightly in days 1-7, when superplasticizers are used but picks up significantly afterwards 


MINIMUM REDUCTION (per m3 of CONCRETE) :  approx. 11 %

CO2 DEDUCTION (per m3 of CONCRETE) :  approx. 237,60 kg (equivalent of ~ 0.24 carbon offset credits)

1 carbon credit = 1 tonne of CO2

VIEW PRICING

QUANTITY                    |     PRICE


5 grams (0.17 oz.)          |  £         585  VIABLE FOR  APPROX.  1.8 m3 OF CONCRETE

25 grams (0.88 oz.)      |  £     2,900 VIABLE FOR  APPROX.  9 m3 OF CONCRETE

250 grams (8.81 oz.)    |  £    28,000 VIABLE FOR  APPROX.  90 m3 OF CONCRETE

1 kg (2.2 lb)   |  £   110,000 VIABLE FOR  APPROX.  360 m3 OF CONCRETE


BULK ORDER RATES : From 1 Tonne  |  CONTACT  trade@nanoarc.org 

QUANTCRETET​M  NANOFLEX (NANOCEMENT ENHANCER)


APPLICATIONS : Compressive & Flexural/Tensile Strength reinforcement, improve workability, UV filtering, Antibacterial, Antifouling, Anticorrosion (enhanced resistance to chloride attack), Reduced Alkali Reactivity, Water Repellant, Lower Air permeability, Whitener/colour additive, Halogen-Free Flame Retardant. 

Helps in the consolidation of unsound formations, repairing casing leaks in squeeze operations, particularly “tight” leaks that are inaccessible to QuantCrete NANOFILLER, QUANTCEM CURE, microfine and conventional cement slurries due to their larger particle size and limited penetrability.

TECHNICAL DATA & DOSAGE

NANOARCHITECTURE : Atomically Thin 2D sheets ( < 1 nm)

BLAINE : 635200 cm²/g

COLOUR : White Nanopowder


AVERAGE DOSAGE IN CONCRETE AT 50 % LESS PORTLAND CEMENT USAGE : 0.0002 - 0.00034 wt %

AVERAGE DOSAGE IN CONCRETE AT 0 % PORTLAND CEMENT USAGE : 0.0007 wt %


AVERAGE DOSE PER m3 OF CONCRETE :  2.4g (~ 0.07 oz. per cubic yard) 

WT % (per m3 of CONCRETE) : 0.0001 %

AVERAGE COMPRESSIVE STRENGTH GAIN**: approx. 20 - 43 %

AVERAGE FLEXURAL STRENGTH GAIN**: approx. 12 - 40 %


**Strength increases with dose augmentation

**Early strength gain is retarded slightly in days 1-7, when superplasticizers are used but picks up significantly afterwards 


MINIMUM CEMENT REDUCTION (per m3 of CONCRETE):  approx. 17 %

CO2 DEDUCTION (AT 2.4G DOSE per m3 of CONCRETE) : approx. 367,20 kg (equivalent of ~ 0.37 carbon offset credits)

1 carbon credit = 1 tonne of CO2

VIEW PRICING

QUANTITY                    |     PRICE


5 grams (0.17 oz.)          |  £         655  VIABLE FOR  APPROX.  2.2 m3 OF CONCRETE

25 grams  (0.88 oz.)   |  £      3,250 VIABLE FOR  APPROX.  11 m3 OF CONCRETE

250 grams (8.81. oz)    |  £     31,000 VIABLE FOR  APPROX.  110 m3 OF CONCRETE

1kg (2.2 lb)   |  £    123,000 VIABLE FOR  APPROX.  440 m3 OF CONCRETE


BULK ORDER RATES : From 1 Tonne  |  CONTACT  trade@nanoarc.org 

QUANTCRETET​M CARBON-SET (C-SET)


APPLICATIONS

 

I. CO2 CAPTURE : The pH of concrete has to stay above 11, for it to remain stable. Carbonation, or CO2 capture in concrete, reduces its pH to ~ 8.3, damaging both rebar & concrete. 

QUANTCRETE C-SET efficiently captures CO2 & neutralises the damage from carbonation. It is a concrete nanoadditive, designed to also counteract and neutralise the acidity caused by concrete carbonation. After CO2 capture, its pH value drops to 11.3, which is still within the safe operation range for concrete.


II. SLAG/HIGH ALUMINA CEMENT (HAC/CAC) & FLY ASH ACCELERATOR : HAC is prone to a crystalline re-arrangement (or ‘conversion’), which results in reduced strength and vulnerability to chemical attack and structural failure, when exposed to water for long periods of time.

QUANTCRETE C-SET is recommended for use in conjunction with QUANTCEM as well as cementitious systems based on calcium aluminate cements (CAC) where it accelerates the setting time.  This favours a higher usage of fly ash and GGBS-based formulations for an added reduction in carbon footprint, alongside the innate ability of QUANTCRETE C-SET to capture CO2, without compromising concrete durability.


III. RESISTANCE TO ALKALI REACTIVITY (ASR) & SULPHATE ATTACK (TSA) IN CONCRETE & MORTAR: QUANTCRETE C-SET improves cement paste and concrete workability, increases compressive strength and provides resistance to sulphate attack while also reducing the expansion associated with alkali-silica reaction (ASR) in Portland cement formulations.

TECHNICAL DATA & DOSAGE

BLAINE :  506650 cm²/g

COLOUR : White Nanopowder


AVERAGE DOSE IN CEMENT : 0.0002 - 0.001 wt %

WT % (per m3 of CONCRETE) :  0.00013 %


1G (0.035 OZ) DIRECTLY CAPTURES approx. 1100 - 1958 cm3   (i.e. ~ 1.1 - 1.96 kg  or 39 - 67 oz. ) of CO2 


From the dosage used per cubic metre or cubic yard, the CO2 reductions can be deduced.


AVERAGE DOSE PER m3 OF CONCRETE :  2.8 g (~ 0.08 oz. per cubic yard)

CO2 CAPTURE (per m3 of CONCRETE) :  approx. 3.3 - 5.9 kg (116.4 - 208.1 oz) 

AVERAGE COMPRESSIVE STRENGTH GAIN**:  approx. 16 - 24 %


**Strength increases with dose augmentation


** at higher doses, C-SET allows less cement usage, to further reduce the carbon footprint seamlessly,  in a directly measurable manner.  Cement, ready-mix and precast manufacturers can run their basic dosage-dependent  CO2 reduction calculations based on the following metric:

VIEW PRICING

QUANTITY                    |   PRICE


50  grams (0.88 oz.)   |  £      7,000  VIABLE FOR  APPROX.  18 m3 OF CONCRETE

250 grams (8.81 oz.)   |  £    34,000  VIABLE FOR  APPROX.  90 m3 OF CONCRETE

1kg (2.2 lb)   |  £   135,000   VIABLE FOR  APPROX.  360 m3 OF CONCRETE


BULK ORDER RATES : From 1 Tonne  |  CONTACT  trade@nanoarc.org